Casting Machine
The Casting Machine, also referred to as a Layering Machine/Coasting Machines, is a pivotal component in the production process of Orally Disintegrating Films (ODF) and Orally Dissolving Strips (ODS). At I Control Technologies, we offer cutting-edge Casting Machines designed to streamline the coating process, ensuring precision, uniformity, and efficiency in pharmaceutical manufacturing. With precise coating capabilities our Casting Machines are ideal for the production of ODF/ODS products, allowing for rapid dissolution and absorption providing patients with convenient for dosage forms of medication in the oral cavity.
Key Features:
- Precise Coating Control: Our Casting Machines feature advanced technology for precise control over the coating process. With adjustable parameters for coating thickness and distribution, our machines ensure consistent application of active pharmaceutical ingredients onto thin films.
- Uniform Film Formation: By leveraging state-of-the-art casting techniques, our machines enable the creation of uniform and smooth films with exceptional clarity and integrity. This uniformity is essential for ensuring consistent dosage delivery and optimal performance of ODF and ODS products.
- High Throughput: Engineered for maximum productivity, our Casting Machines are capable of handling high volumes of production while maintaining superior quality standards. This high throughput capability helps pharmaceutical manufacturers meet demand without compromising on product quality or efficiency.
- Flexibility and Customization: We understand that every pharmaceutical formulation is unique. That’s why our Casting Machines offer flexibility and customization options to accommodate a wide range of formulations, including varying viscosities and active ingredients. Whether it’s for generic drugs or specialized medications, our machines deliver tailored solutions to meet specific manufacturing requirements.
- User-Friendly Interface: Our Casting Machines are designed with user convenience in mind. Featuring intuitive controls and a user-friendly interface, operators can easily program and monitor the coating process, ensuring optimal performance and minimal downtime.
- Robust Construction and Durability: Built to withstand the rigors of pharmaceutical production environments, our Casting Machines are constructed from high-quality materials and components. With robust design and engineering, our machines offer long-term reliability and durability, minimizing maintenance requirements and maximizing uptime
R&D Scale Casting Machines
Product Specifications
| Specifications | Details |
|---|---|
| Machine Types | Basic / Economical / Advanced |
| Casting Width | 50 mm to 200 mm |
| Casting Thickness Adjustment | Manual / Automatic |
| Casting Thickness Range | 50 Micron to 2000 Microns |
| Length of the Drying Chamber | 500 mm to 1500 mm |
| Temperature Control | Upto 120 Deg.C with Accurate & Precise Control. |
| Hot Air Flow Pattern | Direct & Indirect |
| Machine Speed | 50 mmpm to 500 mmpm |
| Unwind & Rewind Motion Control | Precise Tension & Speed Control |
| Machine Body M.O.C | S.S 304 |
| Product Contact Parts M.O.C | S.S 316 / S.S 316L |
| Operator Interface | HMI / Panel Mounted Devices |
Pilot Scale Casting Machine
Product Specifications
| Specifications | Details |
|---|---|
| Machine Types | Economical / Advanced |
| Casting Width | 100 mm to 400 mm |
| Casting Thickness Adjustment | Automatic |
| Casting Thickness Range | 50 Micron to 2000 Microns |
| Length of the Drying Chamber | 1.5 Meters to 6 Meters |
| Temperature Control | Upto 120 Deg.C with Accurate & Precise Control. |
| Hot Air Flow Pattern | Direct, Indirect or Combinational |
| Machine Speed | 100 mmpm to 1500 mmpm |
| Unwind & Rewind Motion Control | Precise Tension & Speed Control |
| Machine Body M.O.C | S.S 304 |
| Product Contact Parts M.O.C | S.S 316 / S.S 316L |
| Operator Interface | HMI / IPC |
| Additional | Batch Report Printing / 21 CFR Part 11 Compliance |
Commercial Scale Casting Machine
Product Specifications
| Specifications | Details |
|---|---|
| Machine Types | Economical / Advanced |
| Casting Width | 200 mm to 1000 mm |
| Casting Thickness Adjustment | Automatic |
| Casting Thickness Range | 50 Micron to 2000 Microns |
| Length of the Drying Chamber | 2 Meters to 18 Meters |
| Temperature Control | Upto 120 Deg.C with Accurate & Precise Control. |
| Hot Air Flow Pattern | Direct, Indirect or Combinational |
| Machine Speed | 100 mmpm to 1500 mmpm |
| Unwind & Rewind Motion Control | Precise Tension & Speed Control |
| Web Guide System | Electrical Actuator for Precise Uniform Formation of Mother Roll |
| Machine Body M.O.C | S.S 304 / M.S (For Nutraceuticals Only) |
| Product Contact Parts M.O.C | S.S 316 / S.S 316L |
| Operator Interface | HMI / IPC |
| Additional | Batch Report Printing / 21 CFR Part 11 Compliance |
Pilot Scale Transdermal Patch Machine
Product Specifications
| Specifications | Details |
|---|---|
| Machine Types | Economical / Advanced |
| Patch Width | 50 mm to 100 mm |
| Adhesive Thickness Adjustment | Manual |
| Adhesive Thickness Range | 50 Micron to 5000 Microns |
| Length of the Drying Chamber | 500 mm to 1500 mm |
| Temperature Control | Upto 120 Deg.C with Accurate & Precise Control. |
| Hot Air Flow Pattern | Direct and Indirect |
| Machine Speed | 100 mmpm to 1500 mmpm |
| Unwind & Rewind Motion Control | Precise Tension & Speed Control |
| Machine Body M.O.C | S.S 304 |
| Product Contact Parts M.O.C | S.S 316 / S.S 316L |
| Operator Interface | HMI / IPC |
| Additional | Batch Report Printing / 21 CFR Part 11 Compliance |