The pharmaceutical industry is evolving rapidly toward patient-centric drug delivery systems that are both convenient and efficient. Among these, oral dissolving strips (ODS) have emerged as a highly sought-after dosage form due to their rapid onset of action, ease of administration, and enhanced patient compliance — especially for pediatric, geriatric, and dysphagia-prone populations.
Behind every high-quality ODS product is a suite of advanced production machines designed to manufacture these delicate and precise strips at scale. At iControl Technologies, we specialize in engineering and manufacturing cutting-edge machinery that empowers pharmaceutical and nutraceutical manufacturers to produce ODS efficiently, reliably, and in compliance with global standards.
What Are Oral Dissolving Strips?
Oral dissolving strips are ultra-thin films that dissolve rapidly in the mouth without the need for water. They release active pharmaceutical ingredients (APIs) through dissolution and subsequent absorption in the oral mucosa, offering a fast and convenient alternative to traditional tablets or capsules.
The Role of Production Machines in ODS Manufacturing
Producing high-quality oral dissolving strips requires precision at every stage — from film casting to cutting and packaging. This is where specialized production machines step in, ensuring uniformity, accuracy, scalability, and compliance with pharmaceutical manufacturing standards.
At iControl Technologies, our machines are designed to integrate seamlessly into your production line:
1. Casting Machines (Layering Machines)
These machines provide precise control over the coating process, ensuring uniform film thickness and consistent application of APIs onto the film substrate. High throughput and adjustable parameters allow customization across formulations.
2. Slitting Machines
After casting and drying, the film is slit into smaller rolls or strips of defined width. iControl’s slitting machines offer precision cutting with automated tension control for smooth, uniform strips that are ready for the next stage of processing.
3. Strip Cutting Machines
These machines take slit film rolls and convert them into individual oral dissolving strips. With adjustable width and length settings and high-speed operation, our cutting systems deliver consistent, accurate results tailored to dosage needs.
Key Features of iControl’s ODS Production Machines
Our machines are engineered with features that support efficient and compliant manufacturing:
- Precision Control – Automated systems and intuitive interfaces ensure consistent film quality and accurate strip size.
- High-Speed and High Throughput – Designed to meet commercial-scale demand without compromising quality.
- Custom Configurations – Flexible machine options to support various film sizes, formulations, and production capacities.
- Robust Construction – Durable stainless-steel builds suitable for cleanroom environments, minimizing maintenance downtime.
- User-Friendly Interfaces – HMI and PLC controls for easy operation, monitoring, and process optimization.
Why Machine Technology Matters
Manufacturing oral dissolving strips isn’t just about equipment; it’s about precision, repeatability, and regulatory compliance. Modern ODS production machines help manufacturers:
- Maintain consistent product quality
- Achieve repeatable dosage accuracy
- Minimize waste and human error
- Scale from pilot batches to full commercial production
- Comply with GMP and other global standards
Applications Across Pharma and Beyond
iControl’s machinery isn’t limited to pharmaceutical products alone. Oral dissolving strips are also widely used in:
- Nutraceuticals and vitamin strips
- Herbal extracts
- Mouth freshening and functional wellness strips
This versatility makes ODS manufacturing machines valuable assets for companies across health, wellness, and therapeutic sectors.
Conclusion
The rise of oral dissolving strips reflects a broader shift toward patient-friendly, fast-acting, and convenient drug delivery systems. But producing high-quality ODS at scale demands more than traditional equipment — it requires modern, precision-engineered machinery.
At iControl Technologies, we are committed to delivering production machines that set industry standards for performance, reliability, and compliance. Whether you are launching a new ODS product or upgrading your manufacturing capabilities, our solutions offer the engineering excellence and automation you need to stay competitive and efficient.
Partner with iControl Technologies — where innovation meets production excellence.